ELECTRO FUSION FITTINGS

Precision Electrofusion Fittings for Permanent, Leak-Free Joints

Advanced HDPE Fusion Technology for Water, Gas & Industrial Applications

Zero Leakage: Homogeneous fusion creates joint stronger than pipe itself
Quick Installation: 3-5 minutes fusion time with minimal labor
Longevity: 50+ years service life with minimal maintenance
Cost-Effective: Reduced installation time and lifetime costs

What are Electrofusion Fittings?

Electrofusion is a sophisticated joining technique that uses precisely controlled electrical heating to create permanent, monolithic bonds between HDPE pipes and fittings. Our fittings contain embedded copper coils that, when energized, melt the interface between fitting and pipe, resulting in a completely homogeneous connection ideal for critical pressure applications.

Technology Advantages:

  • Consistent Quality: Automated process eliminates human error
  • Space Efficient: Ideal for tight spaces and repair works
  • Weather Independent: Can be installed in any weather condition
  • Minimal Surface Prep: Requires only basic cleaning and scraping

Our Electrofusion Product Range

1. Electrofusion Couplers

  • Straight Couplers: Equal diameter pipe-to-pipe connections
  • Reducing Couplers: Connecting different diameter pipes
  • Repair Couplers: Emergency pipeline rehabilitation
  • Service Saddles: Branch connections without flow interruption

2. Electrofusion Fittings

  • Elbows: 45° and 90° directional changes
  • Tees: Equal and reducing branch connections
  • Flange Adaptors: HDPE to flanged metal pipe connections
  • End Caps: Pipeline termination and testing

3. Electrofusion Saddle Clamps

  • Tap-in Saddles: For new service connections
  • Full Encirclement Saddles: High-integrity branch connections
  • Oblique Saddles: Angled service connections

Technical Specifications

Material & Standards

  • Material Grade: PE80 & PE100 Polyethylene
  • Pressure Ratings: PN10, PN12.5, PN16
  • Temperature Range: -40°C to +60°C
  • Standards: ISO 12176, ASTM F1055, IS 15393

Size Range Available

Product Type Size Range Pressure Class
EF Couplers 20mm - 315mm PN10-PN16
EF Elbows 20mm - 200mm PN10-PN16
EF Tees 20mm - 160mm PN10-PN16
Saddles 63mm - 315mm PN10-PN16

Four-Step Electrofusion Installation

Preparation

  • Cut pipe square and remove burrs
  • Clean and scrape oxidation layer
  • Mark insertion depth on pipe

Assembly

  • Ensure fitting and pipe are clean and dry
  • Insert pipe to marked depth without rotation
  • Clamp securely to prevent movement

Fusion

  • Connect electrofusion control unit
  • Scan data matrix code for automatic parameters
  • Initiate fusion cycle

Cooling

  • Allow natural cooling without disturbance
  • Follow manufacturer cooling guidelines
  • Conduct visual inspection and pressure test

Ready to Transform Your Pipeline Projects?

Contact our electrofusion experts today for technical specifications and project consultation

We offer a complete range of Electro Fusion Fittings of pipes. Made using high-grade raw materials, our Pipe Fittings conform to the industry standards. Our Electro Fusion Fittings of pipes are avialble in different types such as Coupler, Reducer Elbow 90 degree, Equal Tee, End Cap Tapping Tee and Taping Ferrule. Our Electrofusion Pipe Fittings are appreciated for their high resistance to corrosion, durability and optimum strength.
Types Available :

  • Coupler
  • Reducer Elbow 90 degree
  • Equal Tee
  • End Cap Tapping Tee
  • Taping Ferrule