Precision Electrofusion Fittings for Permanent, Leak-Free Joints
Advanced HDPE Fusion Technology for Water, Gas & Industrial Applications
Zero Leakage: Homogeneous fusion creates joint stronger than pipe itself
Quick Installation: 3-5 minutes fusion time with minimal labor
Longevity: 50+ years service life with minimal maintenance
Cost-Effective: Reduced installation time and lifetime costs
What are Electrofusion Fittings?
Electrofusion is a sophisticated joining technique that uses precisely controlled electrical heating to create permanent, monolithic bonds between HDPE pipes and fittings. Our fittings contain embedded copper coils that, when energized, melt the interface between fitting and pipe, resulting in a completely homogeneous connection ideal for critical pressure applications.
Technology Advantages:
- Consistent Quality: Automated process eliminates human error
- Space Efficient: Ideal for tight spaces and repair works
- Weather Independent: Can be installed in any weather condition
- Minimal Surface Prep: Requires only basic cleaning and scraping
Our Electrofusion Product Range
Electrofusion Couplers
- Straight Couplers: Equal diameter pipe-to-pipe connections
- Reducing Couplers: Connecting different diameter pipes
- Repair Couplers: Emergency pipeline rehabilitation
- Service Saddles: Branch connections without flow interruption
Electrofusion Fittings
- Elbows: 45° and 90° directional changes
- Tees: Equal and reducing branch connections
- Flange Adaptors: HDPE to flanged metal pipe connections
- End Caps: Pipeline termination and testing
Electrofusion Saddle Clamps
- Tap-in Saddles: For new service connections
- Full Encirclement Saddles: High-integrity branch connections
- Flange Adaptors: HDPE to flanged metal pipe connections
- Oblique Saddles: Angled service connections
Technical Specifications
Material & Standards
Material Grade: PE80 & PE100 Polyethylene
Pressure Ratings: PN10, PN12.5, PN16
Temperature Range: -40°C to +60°C
Standards: ISO 12176, ASTM F1055, IS 15393
Size Range Available
Product Type Size Range Pressure Class
EF Couplers 20mm – 315mm PN10-PN16
EF Elbows 20mm – 200mm PN10-PN16
EF Tees 20mm – 160mm PN10-PN16
Saddles 63mm – 315mm PN10-PN16
Four-Step Electrofusion Installation
Preparation
Cut pipe square and remove burrs
Clean and scrape oxidation layer
Mark insertion depth on pipe
Assembly
Ensure fitting and pipe are clean and dry
Insert pipe to marked depth without rotation
Clamp securely to prevent movement
Fusion
Connect electrofusion control unit
Scan data matrix code for automatic parameters
Initiate fusion cycle
Cooling
Allow natural cooling without disturbance
Follow manufacturer cooling guidelines
Conduct visual inspection and pressure test
Ready to Transform Your Pipeline Projects?
Contact our electrofusion experts today for technical specifications and project consultation
We offer a complete range of Electro Fusion Fittings of pipes. Made using high-grade raw materials, our Pipe Fittings conform to the industry standards. Our Electro Fusion Fittings of pipes are avialble in different types such as Coupler, Reducer Elbow 90 degree, Equal Tee, End Cap Tapping Tee and Taping Ferrule. Our Electrofusion Pipe Fittings are appreciated for their high resistance to corrosion, durability and optimum strength.
Types Available :
- Coupler
- Reducer Elbow 90 degree
- Equal Tee
- End Cap Tapping Tee
- Taping Ferrule